Stamped Metal Parts
In our factory’s production system, metal stamped parts stand out with their significant comprehensive advantages. Firstly, efficiency is one of its major highlights. With advanced automated stamping equipment and high-precision molds, large-scale and rapid production can be achieved, with a daily production capacity of up to hundreds of thousands of pieces, significantly reducing the cost of single piece production. Secondly, the high flexibility enables metal stamped parts to adapt to diverse needs, whether it is simple flat parts or complex three-dimensional structural parts, they can be accurately formed with dimensional accuracy controlled within ± 0.05mm. Furthermore, the product quality is stable and reliable, and through strict process monitoring and full inspection mechanisms, every product is ensured to have good surface quality and mechanical performance. In addition, metal stamped parts also have good interchangeability, which facilitates product assembly and maintenance, providing customers with a convenient user experience.
Stamped Metal Parts Material Selection
Our factory has a rich inventory of metal materials, which can fully meet the needs of different industries and working conditions. In terms of black metal, it covers ordinary carbon steel, high-quality carbon steel, alloy steel, etc. Among them, Q235 carbon steel is commonly used to manufacture general parts with low strength requirements due to its affordable price and good processing performance; 45 # steel has excellent strength and toughness after heat treatment, making it suitable for mechanical structural components. Among non-ferrous metal materials, aluminum alloys, brass, copper, stainless steel and other materials are widely used. Aluminum alloys are highly favored in the fields of automotive lightweighting and aerospace due to their low density and high specific strength; Stainless steel is commonly used in industries such as food machinery and medical devices due to its excellent corrosion resistance. In addition, for special needs, our factory can also purchase rare metal materials such as titanium alloys and magnesium alloys to ensure that product performance meets customer requirements.
Stamped Metal Parts Production Process
Metal stamped parts follow a rigorous and standardized production process in our factory. Firstly, the technical team utilizes CAD/CAM software for mold design and optimization based on customer drawings and technical requirements. High precision molds are manufactured using equipment such as CNC machining centers and EDM machines, with mold accuracy reaching micrometer level. After being cut by equipment such as laser cutting and CNC shearing machines, raw materials enter the stamping process. High speed stamping equipment, combined with multi station progressive dies or single process dies, achieves rapid prototyping of parts under precise control of pressure, speed, and stroke. After stamping is completed, the parts need to undergo post-processing procedures such as deburring, shaping, and cleaning to remove surface impurities and excess corners. Next, automated testing equipment is used to comprehensively inspect the dimensions, appearance, and performance of the parts, including coordinate measurement, hardness testing, and non-destructive testing, to ensure that the product quality meets the standards. Finally, customized packaging is provided according to customer needs, using moisture-proof, scratch resistant, and anti-static packaging materials to ensure the product remains intact during transportation and storage.
Stamped Metal Parts Surface Treatment
To improve the performance and appearance of metal stamped parts, our factory is equipped with diversified surface treatment production lines. In terms of corrosion prevention, electroplating treatments such as galvanizing, nickel plating, and chrome plating can be carried out to effectively enhance the corrosion resistance of the parts; Hot dip galvanizing treatment is suitable for parts that are used outdoors for a long time and can provide more durable protection. For decorative needs, rich colors and textures can be given to parts through processes such as anodizing, electrophoretic coating, and spray painting; Surface treatment methods such as sandblasting and wire drawing can increase the friction and aesthetics of the part surface. In addition, for special industry needs, Dacromet coating treatment, PTFE coating treatment, blackening treatment, etc. can be carried out to meet special requirements such as wear resistance, high temperature resistance, and anti sticking under different working conditions.
Stamped Metal Parts product application
The metal stamped parts produced by our factory are widely used in various industries. In the automotive manufacturing industry, it is used to manufacture engine components, chassis structural components, body coverings, etc., providing support for the safety performance and lightweight design of automobiles; In the electronic and electrical industry, precision electronic components, connectors, heat sinks, etc. can be produced to ensure stable performance and efficient heat dissipation of electronic products. In the field of hardware furniture, metal stamped parts are used to produce table and chair frames, door and window accessories, kitchen and bathroom pendants, etc., to enhance product quality with their sturdy, durable, beautiful and practical characteristics. In addition, metal stamped parts also play an indispensable role in industries such as aerospace, medical equipment, construction engineering, and agricultural machinery, such as aircraft fuselage structural components, medical equipment casings, metal connectors for construction, and components for agricultural machinery. With reliable performance and high cost-effectiveness, they have won widespread recognition in the market.
